Gateways

mbGate PA

MODBUS TCP SERVER to PROFIBUS PA Master Gateway

Simple connection of PROFIBUS PA Slave devices to Modbus control systems via internal I/O mapping

With mbGate PA it is possible to integrate up to 4 PROFIBUS PA segments into Modbus TCP control systems. It acts as Modbus TCP Server and PROFIBUS PA Master. With our gateways the engineering costs can be reduced since it re-uses existing power conditioners in technology upgrade projects. It enables configuration, parameterization and plant asset management using standard industry tools.

Similar solutions:
mbGate PB: Modbus TCP to PROFIBUS PA/DP Gateway –  Integrate PROFIBUS DP/PA segments into Modbus Control Systems
mbGate DP: Modbus TCP to PROFIBUS DP Gateway – Integrate PROFIBUS DP segments into Modbus Control system

Overview

 

Key Component for Transition to State-of-the-Art Technology

  • Simple replacement of installed PROFIBUS DP/PA segment couplers
  • Re-use of existing PROFIBUS PA segments without requiring modification

Direct Connectivity to PROFIBUS Segments

  • Acting as Modbus Server and PROFIBUS PA Master
  • Connects up to 4 PROFIBUS PA Segments to Modbus TCP

Configuration, Parameterization and Plant Asset Management Using Standard Industry Tools

  • Supports major Modbus engineering tools such as Schneider Unity Pro or Siemens TIA Portal
  • Included CommDTM allowing use in FDT/DTM frame applications
  • EDD-based device parametrization using Siemens Simatic PDM

References

Scope of Delivery
Hardware mbGate PA Gateway
Documentation On Website
Order Numbers
GCA-EL-024802 mbGate PA, Modbus TCP to PROFIBUS PA Gateway. Supports up to 2 PA segments (up to 32 PA devices).
GCA-EL-024804 mbGate PA, Modbus TCP to PROFIBUS PA Gateway. Supports up to 4 PA segments (up to 64 PA devices).
Additional Products and Services
LRL-DY-134501 dataFEED OPC Suite, Version 4.01 and higher, including all supported PLC protocols, support for OPC UA, access for any number of dataFEED OPC Tunnel Clients, for simultaneous access to a total of up to 100 OPC UA Servers, OPC Servers and OPC Tunnel Servers, and many more Functionalities such as Database and File Access, Data Exchange, Optimizer, Concentrator and Bridge
GCA-EN-024806 mbGate DP, Modbus TCP to PROFIBUS DP-Gateway. Support of 1 PROFIBUS DP segment (RS485).
GCA-EN-024808 mbGate PB, Modbus TCP to PROFIBUS Gateway. Supports 2 PA segments (up to 32 PA devices, MBP physical layer) and 1 PROFIBUS DP segment (RS485).

uaGATE 840D

OPC UA Server Gateway for Siemens SINUMERIK 840D Controllers

The gateway allows reading the complete SINUMERIK 840D machine tool data. It provides access to the NC part with its axis, tool, program and drive data as well as specific alarms. In addition, a connection to the integrated SIMATIC Siemens S7 can be established. The data from both connections are available via the OPC UA and MQTT interfaces and thus can be used for various Industrie 4.0 applications.

With uaGate 840D, important spindle and axis data, such as torque and power consumption, can be read and reused in various applications. In addition, the active program as well as sub programs and the currently used tool is accessible. For instance, these data are available for condition monitoring, predictive maintenance, for data logging or for analysis tasks, such as spindle and axis monitoring. The gateway can also be used to acquire data from older SINUMERIK 840D controllers. Due to the preconfigured data symbol file for the standard use case based on one channel, three axes and one spindle, the user does not require any specific SINUMERIK know-how for reading the data.

The product can simply get mounted next to the SINUMERIK NCU on a DIN rail and requires 24 VDC power supply. It has two independent Ethernet interfaces, one addressing the machine and the other addressing the IT network. Between these, the gateway acts as a firewall. The configuration is performed in just a few clicks using any web browser and the integrated web server.

Overview

Access to Data in PLC, NC and Drives Area of Siemens SINUMERIK 840D sl/pl

  • Access to many different Siemens SINUMERIK 840D Solution Line and Power Line controllers
  • Data integration into higher level management tools like ERP, MES or SCADA systems
  • Embedded OPC UA Server providing open, platform-independent communication
  • Access to NC area containing axis, tool, program, drive data and specific alarms
  • Use of data for analysis, condition monitoring, predictive maintenance or data logging purposes
  • No additional Siemens licenses necessary
  • Initial configuration without requiring PLC or NC programming

Easy Configuration

  • Usage of predefined symbol files for standard configurations for easy comissioning
  • Upload of AWL file created from user-defined NCVar Selector symbol files for NCK connection
  • Easy symbol import from SIMATIC STEP 7/TIA Portal projects for S7 PLC connection
  • Gateway configuration using integrated web server and standard web browser

Industry-proven Security

  • Physically separated Ethernet interfaces protecting SINUMERIK from unauthorized access via IT network
  • Support of security standards like SSL/TLS, X.509 certificates and user authentication for OPC UA and MQTT communication

Downloads

References

GAA-YX-145144 uaGate 840D
6FC5851-1XC45-4YA8 SINUMERIK 840D sl CNC software and SINUMERIK Operate, toolbox including NCVar Selector
(please order directly from Siemens)

Scope of Delivery

Hardware uaGate 840D
Software Tool for configuration over integrated web interface
Documentation Quick Startup Guide (printed documentation)

Wiki

Performance :
  • The uaGate 840D gateway can collect up to 20000variables
  • Polling frequency depends on different paramters. Il can be between 15ms to 80ms

Echochange

echochange

Ethernet Gateway for the Connection of Different Controllers

The echochange protocol converter supports Ethernet TCP/IP protocols of such leading manufacturers as Siemens, Schneider Electric and Rockwell Automation. This simple protocol conversion makes communication between automation systems of different manufacturers quick and easy.

 

Overview

Protocol Conversion for Data Exchange between Multi-Vendor Automation Systems

  • Integration of robust control technology without having to adjust control software
  • Combination of separate networks with different media via configured connections
  • Connection of physically separate networks with different media or heterogeneous networks with identical medium
  • Connection of data from different control systems via allocation tables
  • Bi-directional conversion and writing of PLC data via configured connections
  • Analysis of device functionality and extensive Ethernet diagnostics

Support of Multiple Industrial Standard Protocols

  • Support of TCP, UDP, IP, ISO (H1), ISO on TCP (RFC1006), PLC Header, EtherNet/IP Ethernet protocols
  • Linking of computers with TCP/IP to ISO (H1) networks
  • Remote maintenance of ISO (H1) networked controllers via TCP/IP
  • Routing support for controllers

Investment Protection and IT Maintenance Cost Reduction

  • Standard component for extending functionality without modifying existing systems
  • Very easy configuration through straight-forward project import without requiring control modifications and programming skills
  • Remote configuration and diagnosis via remote maintenance if required
  • No need for additional PC with software updates and additional administration
  • Working for years once configured – untouched, without updates, and with zero maintenance costs
  • Supporting plug-and-go replacement if required based on configuration data stored on SD card

Technical details

Ethernet Addressable Controllers Siemens S7 and S5, Rockwell Automation ControlLogix, CompactLogix, PLC-5 and SLC-500, Modbus TCP controllers (e.g. Schneider Electric, Phoenix, Contact Wago, Beckhoff), Mitsubishi (Melsec-Q), etc.
Ethernet Protocols TCP/IP, RFC1006 (ISO on TCP), ISO (H1), EtherNet/IP, AB Ethernet, S5, S7, CLX, SLC, Send/Receive (raw data / socket), TCP/IP with PLC header, Modbus TCP, Melsec-Q, DLMS, DCU
Protocol Conversion
  • RFC1006: to ISO(H1), CLX/SLC, AB Ethernet, Melsec-Q, Modbus TCP
  • ISO (H1): to RFC1006, ISO(H1), CLX/SLC, AB Ethernet, Melsec-Q, Modbus TCP
  • Modbus TCP: to RFC1006, CLX/SLC, AB Ethernet, Melsec-Q
Ethernet Interfaces 2xTP (RJ45), 10/100MBit/s
Power Supply 24VDC, ca. 0,3A
Ambient Conditions Operating Temperature: 0 to 55 °C,  Storage Temperature: -20 to 70 °C
Dimensions (HxWxL) 131mm x47mm x 111mm
Weight ca. 0,4kg
Mounting 35mm DIN Rail
Protection Class IP20
Certifications CE, FCC, VCCI

References

GPL-YY-142101 echochange, Maximum 10 Connections;
Connectors: 2xEthernet
LRA-YY-142001 Upgrade echochange: Maximum 30 Connections

Additional Products and Services

700-5596-04 AC Adapter, 24VDC, Euro, UK, or USA
120-1010-05 Telephone support: application consulting, fees charged on a time and materials basis
110-1000-01 Training “Industrial Ethernet: Troubleshooting in Automation Plants“, 3 days

Scope of Delivery

Hardware Protocol converter echochange, SD Card 2 GB, connector for power supply*
Software Configuration software NetCon on CD-ROM
Documentation Quick Start leaflet, integrated help , product manual on CD-ROM

* A plug-in powerpack is not included. If necessary, please order this separately.

Training

For training courses, please ask

Accessories

Connector Power Pack 24 V DC
Country-specific connector power packs are available. Note: A connector power pack is not included in the delivery of the echochange. If necessary please order it separately.

Technical Details

100 – 240 V AC, 47 – 63 Hz, sec. 24 V, 1,25A

pnGATE PB

PROFINET to PROFIBUS DP/PA Gateway (pnGate PB )

With the pnGate : Direct Integration of PROFIBUS DP and PA Segments into PROFINET Control Systems

  • Re-use of Existing Power Conditioners in Technology Upgrade Projects
  • No PROFIBUS DP Intermediate Segment required
  • Prepared for Integration in Standard Engineering and Plant Asset Management Tools
csm_pnGate_PB_application_EN_1000px_rgb_4fdcab893e

Overview

Key Component for Transition to State-of-the-Art Technology with the pnGATE PB from Softing

  • Simple replacement of installed PROFIBUS DP/PA segment coupler
  • Re-use of existing PROFIBUS segments without requiring modification
  • Support of PROFINET redundancy for increased reliability

Direct Connectivity to PROFIBUS Segments

  • Single access point to PROFIBUS DP and PROFIBUS PA segments from PROFINET networks
  • Acting as PROFINET Device, PROFIBUS PA and PROFIBUS DP Master
  • Support of one PROFIBUS DP segment and up to two PROFIBUS PA segments

The pnGate PB, allows you configuration, parameterization and plant Asset Management using standard industry tools

  • Supports major PROFINET engineering tools such as TIA Portal, Step7 and PC WORXS
  • Included CommDTM allowing use in FDT/DTM frame applications
  • EDD-based device parametrization using Siemens Simatic PDM

Technical details

Technical Details
Hardware Processor
Status LEDs (Gateway)Status LEDs (Fieldbus)		 Altera Cyclone V SoC with dual-core ARM Cortex-A9
PWR (power supply), RUN (operation), ERR (error), CFG (configuration and update)
SF (system fault), BF (bus fault)
Interfaces and Connectors Ethernet

PROFIBUS PA

PROFIBUS DP-V0 / V1

 2 * IEEE 802.3 100BASE-TX / 10BASE-T, embedded PROFINET switch for daisy chain topology
Connectors: RJ45
Protocol: PROFINET RT / IRT, Support of PROFINET redundancy protocols
RESTful API interface for device configuration
2 * PROFIBUS PA (MBP) segments,
Bus-powered Medium Attachment Unit (MAU): Fieldbus voltage range: 9 VDC … 32 VDC,
current consumption 10 mA,
Connectors: 3-position screw connection, galvanically isolated
1 Segment with RS485 Physical Layer, Connector: 9-pin Sub-D socket
Physical Properties Dimensions (H x W x D)
Weight
Power SupplyOperating / Storage Temperature
Relative Humidity
Cooling
Coating
Mounting
Protection Class		 100 mm x 35 mm x 115 mm
Approx. 0.25 kg
18 VDC … 32 VDC; SELV/PELV power supply mandatory
Typical input current: 200 mA, maximum input current: 1 A (allowing for in-rush current at switch-on)
No power supply to PROFIBUS PA segments through pnGate PB
-40 °C … +70 °C / -40 °C … +85 °C
(see detailed mounting description in user manual)
10 % … 95 %, non-condensing
Convection, no fan
Conformal coating based on ANSI / ISA-S71.04 G3
DIN rail 35 mm
IP20

References

Scope of Delivery
Hardware pnGate PB Gateway
Software GSDtoGSDML Converter, FDT CommDTM, PACTware, Drivers and Tools
Documentation On CD-ROM
Order Numbers
GCA-AN-024608 pnGate PB, PROFINET to PROFIBUS Gateway. Supports up to 2 PROFIBUS PA segments (up to 32 PA devices, MBP physical layer) and 1 PROFIBUS DP segment (RS485).
Additional Products and Services
GCA-AL-024602 pnGate PA, PROFINET to PROFIBUS-PA Gateway. Supports up to 2 PROFIBUS PA segments (up to 32 PROFIBUS PA devices).
GCA-AL-024604 pnGate PA, PROFINET to PROFIBUS-PA Gateway. Supports up to 4 PROFIBUS PA segments (up to 64 PROFIBUS PA devices).
GCA-AL-024605 pnGate PA (for STAHL carrier), PROFINET to PROFIBUS-PA Gateway. Supports up to 4 PROFIBUS PA segments (up to 64 PROFIBUS PA devices). For reversed mounting position on STAHL backplane
GCA-EL-024802 mbGate PA, Modbus/TCP to PROFIBUS-PA Gateway. Supports up to 2 PROFIBUS PA segments (up to 32 PROFIBUS PA devices).
GCA-EL-024804 mbGate PA, Modbus/TCP to PROFIBUS-PA Gateway. Supports up to 4 PROFIBUS PA segments (up to 64 PROFIBUS PA devices).

Archive

( coming soon )

Video

pnGate PA/PB Configuration in TIA Portal

Easy Parameterization of PROFIBUS PA Devices in SIMATIC PDM with pnGate PA

dataFEED EdgeGate

dataFEED EdgeGate :Connection of IoT Hubs with Siemens and Modbus PLCs

Gateway to connect Siemens and Modbus PLCs to Cloud

Bidirectional and Highly secure communication with Microsoft Azure IoT Suite connected factory

dataFEED edgeGate is a gateway connecting industrial networks to IT applications running on-premises or in the cloud.
edgeGate connects PLCs with OPC UA applications.  edgeGate connects PLCs to the cloud via the MQTT protocol.  In addition, the gateway offers deep integration into selected IoT hubs.
With its OPC UA standards compliance, simple configuration, and security features, the edgeGate gateway makes it easy to start with small solutions and grow over time.
csm_edgeGate_D_EN_171101_201_9bac22e9e0

Overview

Connection of IoT Hubs with Siemens and Modbus PLCs

  • Adjustable topic settings for MQTT payload
  • Perform analytics, monitoring, and create globally available dashboards in cloud solutions from different vendors, e.g. Amazon AWS, IBM Bluemix, Microsoft Azure
  • Integration of OPC UA and MQTT client applications running on-premise as well as in private and public clouds
  • Worldwide remote access to field data
  • Suited to new applications such as IoT or analytics
  • Use edgeGate for migration or retrofit upgrades
  • No PLC programming necessary
  • Symbol import from STEP 7 and TIA Portal projects
  • No software updates, operating system patches, or PC updates required

Integration with Microsoft Azure

  • Direct data access from Microsoft Azure to Siemens and Modbus PLCs
  • Bidirectional data exchange between cloud and shop floor by accessing OPC UA Servers on edgeGate or in OT network via integrated Microsoft OPC Proxy and Publisher components

Industry-proven Security

  • Physically separate interfaces and separate configuration rights for OT and IT networks preventing intrusions
  • Supporting security standards as SSL/TLS and X.509 certificates
  • OPC UA compliant data encryption and user authentification

Technical details

Hardware Processor Altera Cyclone V SoC with Dual-core ARM Cortex-A9
Connectors 2 x IEEE 802.3 100BASE-TX/10BASE-T (independent interfaces)
Status LEDs PWR (power supply), RUN (running), ERR (error), SYS (configuration)
Dimensions (H x W x D) 100 mm x 22.5 mm x 105 mm
Power Supply 18 VDC … 32 VDC, SELV/PELV supply mandatory Typically 200 mA, maximum 1 A at switch-on
Operating Temperature, Horizontal DIN Rail Installation -40 °C .. 50 °C (0 mm minimum distance)
-40 °C .. 55 °C (22.5 mm minimum distance)
Operating Temperature, Vertical DIN Rail Installation -40 °C .. 35 °C (0 mm minimum distance)
-40 °C .. 40 °C (22.5 mm minimum distance)
Storage Temperature -40 °C .. 85 °C
Relative Humidity 10 % … 90 %, non-condensing
Weight About 0.2 kg
Mounting DIN Rail (35 mm)
Housing Phoenix Contact ME MAX
Protection Class IP20
Software IT Network / Cloud Connectivity OPC UA (Server, 60,000 items in total), MQTT (Publisher, up to 1,000 topics)
Controller Connectivity RFC1006, Modbus TCP
Maximum Number of Controllers 5
Supported IoT Hubs Microsoft Azure connected factory, Microsoft Azure IoT Hub, IBM Watson IoT Hub, General Electric Predix, Amazon AWS, etc.
Supported Controllers Siemens S7-300, S7-400, S7-1200, S7-1500
Modbus TCP-compatible controllers (Schneider Electric, Wago, Beckhoff, Phoenix Contact, etc.)
Supported Engineering Tools SIMATIC STEP 7, TIA Portal V13, V13 SP1, V14, V14 SP1
Conformity Emission EC Directive 2004/108/EC “Electromagnetic Compatibility”, EN 55011, Group 1, Class A EC Directive 2004/108/EC “Electromagnetic Compatibility”, EN 55022, Class A EC Directive 2004/108/EC “Electromagnetic Compatibility”, EN 61000, Part 6-4 FCC CFR45, Part 15 Section 15.107 and 15.109 (Class A), VCCI Class A Information Technology Equipment 2002
Immunity EC Directive 2004/108/EC “Electromagnetic Compatibility”, EN 61000, Part 6-2

References

GAA-YY-145122 edgeGate

Scope of Delivery

Hardware edgeGate
Software Tool for configuration over integrated web interface, dataFEED Exporter for easy symbol import from Siemens Project Files
Documentation Quick Startup Guide (printed documentation)

Training

Training on demand

epGatePN

epGatePN : Ethernet IP -> PROFINET Gateway

Ethernet IP Adapter to PROFINET Controller Gateway

Integration of PROFINET I/O Devices through mapping into Ethernet IP Control systems

 

The epGate PN implements a gateway between an EtherNet/IP scanner (e.g. a Rockwell PLC) and up to 32 PROFINET devices. While the gateway’s upper RJ45 socket connects to the EtherNet/IP network as a so-called Adapter (slave), the gateway acts as a PROFINET controller (master) through its lower RJ45 socket. This allows for integration of PROFINET devices and subsystems into EtherNet/IP applications. The Communication Configuration Tool that comes with epGate PN assists in defining the PROFINET configuration and provides ready to use symbolic mapping information for the EtheNet/IP PLC’s engineering software. This way the user is relieved from the error-prone task of defining data for both sides of the gateway individually.

Similar Solutions:
epGate DP: Integrate PROFIBUS DP segments into ethernet/IP systems
epGate PA: Integrate up to 4 PROFIBUS PA segments into ethernet/IP systems
epGate PB: Integrate up to 2 PROFIBUS PA segments & 1 PROFIBUS DP segment into ethernet/IP systems

Overview

Simple Integration Through Add-On Instructions

  • Data access of PLC program to PROFINET Devices without requiring detailed PROFINET knowledge
  • Mapping between the two protocols generated by provided tools
  • Usage of Add-On Instructions (AOI), containing detailed PROFINET data type definitions
  • Transparent communication overcoming protocol differences

Time Saving Configuration Creation and Verification

  • Configuration tool for online access to PROFINET Devices via the network
  • Easy assignment of device properties
  • Early identification of discrepancies between offline configuration and real situation

Built-In Web Server For Monitoring And Interaction

  • Status information about both protocols
  • Monitoring of mapping as well as of exchanged data
  • Individual modification of FG-260 settings, including address information
  • Download and upload of all FG-260 configuration information using web server

Different Use Cases are addressed

  • Direct access from Ethernet/IP Scanner in the PLC to PROFINET field devices
  • Access to machines with internal PROFINET network by deploying I-Device capabilities

Technical details

Hardware
Processor Altera Cyclone V SoC with Dual-core ARM Cortex-A9
Status LEDs (Gateway) PWR (power supply), RUN (running), ERR (error), CFG (configuration upload)
Status LEDs (EtherNet/IP) Net (network), Mod (module)
Status LEDs (PROFINET) SF (system fault), BF (bus fault)
Connectors 2 x IEEE 802.3 100BASE-TX/10BASE-T (1 Ethernet port per protocol)
Dimensions (HxWxD) 100 mm x 35 mm x 105 mm
Weight ca 0.25 kg
Power Supply 18 VDC … 32 VDC, SELV/PELV supply mandatory
Typically 200 mA, maximum 1 A at switch-on
Operating Temperature, Horizontal DIN Rail Installation -40 °C … 55 °C (0 mm minimum distance)
-40 °C … 65 °C (17.5 mm minimum distance)
Operating Temperature, Vertical DIN Rail Installation -40 °C … 40 °C (0 mm minimum distance)
-40 °C … 50 °C (17.5 mm minimum distance)
Storage Temperature -40 °C … 85 °C
Relative Humidity 10 % … 90 %, non condensing
Cooling Convection, no fan
Mounting DIN Rail (35 mm)
Protection Class IP20
Software
Protocols EtherNet/IP Adapter (Up to 2 input and 2 output assemblies with up to 255 Bytes data each, minimum RPI: 8 ms)
PROFINET Controller (up to 8 devices at 1 ms cycle time)
Additional Functionality Mapping application, web server
Supported Versions of Rockwell Automation PLC Programming Software V16 – V21
Emission Conformity EC Directive 2004/108/EG “Electromagnetic Compatibility“, EN 55011, Group 1, Class A
EC Directive 2004/108/EG “Electromagnetic Compatibility“, EN 55022, Class A
EC Directive 2004/108/EG “Electromagnetic Compatibility“, EN 61000, Part 6-4
FCC CFR45, Part 15 Section 15.107 and 15.109 (Class A),
VCCI Class A Information Technology Equipment 2002
Immunity Conformity EC Directive 2004/108/EG “Electromagnetic Compatibility“, EN 61000, Part 6-2
Certifications CE
EN/IEC 61010-1 and CB
EN/IEC 61010-2-201 and CB
UL 61010-1 and UL 61010-2-201

References

GCL-CA-010260 epGatePN

Scope of Delivery

Hardware Gateway : epGatePN
Software EDS File, Common Configuration Tool on CD-ROM, Search-and-Configure Tool
Documentation Quick Startup Guide as printed documentation, User Guide on CD-ROM

Training

Training on demand

People interested in this product, might be interested in :

THLink Profinet

Echocollect e

The Echocollect gateway

The Ecocollect is a gateway for the Integration of Process Data with Higher-level Systems and IoT Solutions

SOFTING echocollect

echocollect e is an industrial multi-protocol gateway providing a modern process data management solution. It offers bidirectional real-time connectivity between PLCs and databases, and direct OPC UA and OPC Classic connectivity. Its functionality includes both local data logging and direct integration of data into IoT cloud applications via MQTT.

New with the echocollect ???

Echocollect Presentation ( PDF )

Overview

Integration of Existing Systems in New Quality Assurance Systems

  • Independent real-time collection of manufacturing, process or quality data directly from programmable logic controllers (PLC) and delivery to higher-level management systems, such as ERP or MES system
  • Recipe manager functionality for writing data blocks to PLCs
  • Direct connectivity via SQL database protocols, platform independent OPC UA technology or MQTT Publisher functionality
  • Support of more than 50 PLC types addressable via Ethernet

Excellent Data and Network Security

  • Buffering of arriving data and addition of time stamps in case of broken connections, automatic forwarding once connection has been reestablished
  • Option for parallel data logging on SD card for traceability reasons
  • Physical network separation between production systems and commercial IT networks
  • State-of-the-art OPC UA security: Optional encryption of transmitted data and authentication via certificates

Lowered IT Maintenance Costs and Investment Protection

  • echocollect as standard component, addition of extra functionality without modifying existing systems
  • No need for additional PC requiring software updates and administration
  • Working for years once configured – untouched, without updates and with zero maintenance costs
  • Plug-and-go replacement, if necessary, using configuration stored on SD card
  • Very easy configuration by straightforward project import without requiring PLC modifications and programming skills

Easy Live Data Visualization

  • Native web technology for easy and cost-efficient visualization of process, manufacturing and quality data using standard web browser without any plug-ins
  • No need for OPC Server or complex SCADA system
  • Scalable, resolution-independent vector graphics for consistent display of data on wide variety of network enabled devices like desktop PCs, laptops, smart phones, tablet PCs or industrial control panels

Technical details

Ethernet Addressable Controllers Siemens SIMATIC S7 and S5, controllers with Modbus TCP (Wago, Beckhoff, Phoenix Contact, Schneider Electric, etc.), Mitsubishi (Melsec-Q), etc.
Ethernet Protocols TCP/IP, RFC1006 (ISO on TCP), ISO (H1), S5, S7, TCP/IP with PLC header, Modbus TCP, Melsec-Q, raw data
Ethernet Interfaces 2 x independent interfaces TP (RJ45), 10/100 MBit/s
Embedded OPC UA Server Symbolic Mapping; Browsing, Read, Write, Subscribe; Self-Discovery Service; possible reconfiguration without device restart; possible multiple Client connections, optional read-only PLC connection; OPC UA Security with password or certificates
Embedded MQTT Publisher Establishment of MQTT Broker connection, optional user authentication and data encryption, easy topic generation from existing symbols, maximum of 1,000 topics, adjustable publishing interval
Supported Databases MySQL, Oracle, DB2, MS-SQL
Other Protocols Telnet, SMTP (email notification), OPCpipe (OPC Tunnel)
Supported Engineering Tools for Symbol Import SIMATIC STEP 7, TIA Portal
Limitation Maximum of 5 PLC connections, 10,000 items in total
Data mapping PLC – database must be structured in 400 tables and 200 items per table
Visualization atvise webMI visualization, functional level ‘Advanced’ (fully event-driven data exchange) Limited to up to 50 visualized items per echocollect (optional upgrade possible), maximum of 5 simultaneously accessing browsers
Configuration Software Softing NetCon for device configuration, atvise builder for SCADA project editing, dataFEED Exporter for symbol import
Power Supply 24 VDC, ca. 0,3 A
Ambient Conditions Operating temperature: 0 °C … 55 °C, storage temperature: -20 °C … 70 °C
Dimensions (HxWxL) 131mm x 47mm x 111mm
Weight ca. 0,4 kg
Mounting 35 mm DIN Rail
Protection Class IP20
Certifications CE

References

GAL-YY-143101 echocollect e (connectors: 2 x Ethernet, 1 x TTY)
LRA-YY-143001 Upgrade echocollect: License for database access to Oracle, DB2 and MSSQL (default: MySQL only)
LRA-YY-143002 Upgrade echocollect: License enabling data logging on SD Card (default: no data logging)
LRA-YY-143004 Upgrade echocollect: License supporting unlimited number of visualization items (default: maximum of 50 visualization items)
LRA-YY-143005 Upgrade echocollect: License embedded OPC UA Server (default: no embedded OPC UA Server)
LRA-YY-143007 Upgrade echocollect: License MQTT Publisher functionality (default: no MQTT support)
LRA-YY-143115 Upgrade echocollect: License enabling maximum of 15 PLC connections (default: maximum of 5 PLC connections)

Additional Products and Services

700-5596-04 AC Adapter, 24 VDC, Euro, UK, or USA
LRL-DY-131701 OPCpipe client
MEA-YY-144002 CD atvise elements, 4,000 high-quality bitmaps and vector graphics in SVG format
GPL-CS-191000 echolink sS7-compact
110-1000-01 Industrial Ethernet – Troubleshooting in Automation, 3 days

Scope of Delivery

Hardware Multi-protocol gateway echocollect e, SD card, connector for power supply*
Software Net configuration software on CD-ROM, also downloadable from Softing website
Documentation Quick Start leaflet, context-based online help, CD-ROM with product handbook and configuration tutorials, also downloadable from Softing website

Supplies

Connector Power Pack 24 V DC
Country-specific connector power packs are available. Note: A connector power pack is not included in the delivery of the echocollect. If necessary please order it separately.

Technical Details

100 – 240 V AC, 47 – 63 Hz, sec. 24 V, 1,25A

Order Number

Version EURO, UK, USA
700-5596-04

Wiki

Which cloud platforms are supported?

We support with all Softing gateways (echocollect, uaGate, edgeGate) the Microsoft Azure Cloud, Amazon AWS Cloud, IBM Bluemix Cloud and other cloud providers, which are using MQTT for telemetry data.

What is the size of the Store & Forward queue on the echocollect?

The S&F queue for MQTT is unlimited (except the size of the sd-card). The echo buffers in the ram, and after it collects a bunch of messages, they were copied to the sd-card. To use the S&F feature, QoS 1 or QoS 2 must be used.

FG-200 HSE/FF Gateway

Modbus TCP/FF HSE to FOUNDATION Fieldbus H1 Gateway

Integration of up to 4 FF H1 segments into control systems via Modbus TCP or FOUNDATION Fieldbus HSE

FF Network Integration via Modbus Including Redundancy

With Softing’s FG-200FF, you can easily integrate up to four FOUNDATION™ Fieldbus (FF) H1 links into control systems supporting Modbus. The Softing FG-200FF provides redundancy and is suitable for use in ATEX zone. This device features fast access to process data, while making use of Fiedbus Foundation (FF) advantages like reduced cabling, central field device parameterization, comprehensive diagnostics, or intrinsically safe device segments. The Fieldbus foundation gateway (FG-200FF) is fully compatible with the R. STAHL bus-Carrier Series 9419 and Fieldbus Power Supply Series 9412 products for a very easy commissioning.

Overview

Easy Commissioning with the FG-200FF

  • Optional support of R. STAHL bus-Carrier Series 9419 and Fieldbus Power Supply 9412 products (cabling reduced to a minimum)
  • Modbus data import to web server reducing mapping efforts

Easy Asset Management thanks to the FG-200FF

  • Visitor mode avoiding interference with network behavior
  • Enabling asset management systems (e.g. Emerson’s AMS) and Field Device Tool (FDT) frame applications (e.g. SMART VISION, FieldMate, Field Device Manager, FieldCare, or PACTware)

The FG-200FF gateway makes easy the device redundancy

  • Redundancy link enabling device redundancy (D-3 according to FF-593)
  • Automatic mirroring of configuration data
  • Very fast redundancy switch-over between 2* FG-200FF Fieldbus foundation Gateway

All Necessary Tools Included

  • FF Configuration Tool for configuration of devices and cyclic communication
  • PACTware for device configuration and basic asset management tasks

FG-200FF vs FG-100FF

FG-110 FG-200
CPU PowerPC 805T 100 MHz Cortex A9 400 MHz
H1 Interface (MAU) Inductive coupling (no bus power required) Bus-powered (10 mA drawn from bus)
Ethernet Ports 1 2 (medium redundancy, same IP address)
Redundancy Communication Serial Link (115,2 kBit/s) and Ethernet Serial Link (1 MBit/s) only, no load on Ethernet
Cabling All connectors on front side Fieldbus: bottom
Ethernet: front
Power: top or power bus in DIN rail
Mechanical Compatibility STAHL bus carrier
Dimensions 131 mm x 47 mm x 111 mm 100 mm x 35 mm x 105 mm (- 46%)

Compatibility

Functionality Comments
Host Interface ✔
Device Interface ✔
Engineering ✔ Existing projects can be downloaded without any changes
Mechanical Dimensions ✔ Smaller in each dimension: Same cabinet can be used
Bus Power Supply ❍ 10 mA required per Link (same as for all devices and most host systems)
FISCO Power Supplies with separate host interface must provide 10 mA on host side
Cabling ✖ Different positions, different connectors: Cables have to be modified
Redundancy Management ✖ FG-100/FG-110 and FG-200 cannot cooperate as redundant pair: No replacement of FG-110 by FG-200 in run possible. Complete redundant pair of Linking Devices has to be replaced at same time.

Technical Details

Hardware Processor
Status LEDs (Gateway)

Status LEDs (Fieldbus) 		Altera Cyclone V SoC with dual-core ARM Cortex-A9
PWR (power supply), RUN (operation), ERR (error), RDL (redundancy link)
FF H1 activity per link
Interfaces and Connectors Ethernet


FOUNDATION fieldbus H1		 2 * IEEE 802.3 100BASE-TX / 10BASE-T (only ETH1 supported)
Connectors: RJ45
4 FF H1 links, compliant to type 114 of FF physical layer profile
(each link capable to operate independently as Link Master and/or Time Master)
Transfer rate: 31.25 Kbit/s
Fieldbus voltage range: 9 VDC ... 32 VDC, preferred voltage: 24 VDC
Current consumption: 10 mA / link
Connectors: 3-position screw connection, galvanically isolated
Physical Properties Dimensions (H x W x D)
Weight
Power Supply






Operating / Storage Temperature
Relative Humidity
Cooling
Coating
Mounting
Protection Class		 100 mm x 35 mm x 105 mm
Approx. 0.25 kg
18 VDC ... 32 VDC; SELV/PELV power supply mandatory
Typical input current: 200 mA, maximum input current: 1 A (allowing for in-rush current at switch-on)
No power supply to FF H1 links through FG-200 HSE/FF Modbus
-40 °C .. +70 °C / -40 °C .. +85 °C
(see detailed mounting description in user manual)
10 % ... 95 %, non-condensing
Convection, no fan
Conformal coating based on ANSI / ISA-S71.04 G3
DIN rail 35 mm
IP20
Software Protocols


Redundancy		 FOUNDATION fieldbus H1
FOUNDATION fieldbus HSE
Modbus TCP
Device redundancy compliant to type D-3 according to specification FF-593
Conformity / Certifications CE

Electromagnetic Compatibility (EMC)


Vibration / Shock

Hazardous Location Certifications


Safety Requirements		 EN61000-6-2, EN61000-6-4, EN55022 Limit Class A, EN55011
FCC CFR45, Part 15 Section 15.107 and 15.109 (Class A),
VCCI Class A Information Technology Equipment 2002
DIN EN 60068-2-6 Vibration / DIN EN 60068-2-27 Shock
cULus: Class 1, Division 2, Groups A, B, C, D (in preperation)
IECEx: Ex nA [ic] IIC T4 Gc
ATEX: II 3G nA [ic] IIC T4 Gc
IEC/EN/UL 61010-1
IEC/EN/UL 61010-2-201 (with CB scheme)

References

Scope of Delivery

Hardware FG-200 HSE/FF Modbus
Software FF Configuration Tool, FDT CommDTM, PACTware on CD-ROM
Documentation Quick Startup Guide, User Manual on CD-ROM

Order Numbers

 

GCL-EK-024100 FG-200 HSE/FF Modbus
GCL-EK-024101 FG-200 HSE/FF Modbus, functionally identical design variant for use with R. STAHL bus-Carrier Series 9419 and Fieldbus Power Supply 9412 products

Training

For training , please contact us

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